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Máquina extrusora de precisão de alta qualidade TPE TPV plástico linha de extrusão de tubos
TPV tube extrusion production line is mainly used for the production of thermoplastic dynamic vulcanized rubber tube, such as TPV protection tube, TPV washing machine hose, TPV automobile oil pipe, TPV protection sleeve of fitness equipment, etc.
1. Machine Introduction
3.Component of TPV Tube Extrusion Line
4.Main Technical Parameters
5.Machine Details
5.1 SJ45-28 Single Screw Extruder
5.2 High Precision Extrusion Mould
The mold material is made of high-quality S316 mold steel, which has excellent corrosion resistance and high temperature strength, and the mold diameter can be customized according to customer needs.
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5.3 Vacuum Cooling Water Tank.jpg)
5.4 Belt Tractor
The tractor adopts wear-resistant multi-wedge belt, with small vibration, ensuring stable traction speed, and the belt does not slip and has no noise during the traction process;
The belt can be adjusted up and down manually, equipped with two adjustment hand wheels.
Equipped with linear guide rail, belt lifting, opening and closing adjustment system.
Motor power: 0.37kw*2 (Siemens Beide)
Belt contact length: 600mm;
belt effective clamping width: 60mm;
belt effective clamping height: 60mm;
Maximum traction speed: 60 m/min
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5.5 Double Station Automatic Winder
The double-station winder independently developed by Songhu has the function of automatic meter counting. Equipped with a tension control device, it can realize automatic winding. Besides, It can set the winding speed, parameters, data compensation and other functions.
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TPV tube extrusion production line is mainly used for the production of thermoplastic dynamic vulcanized rubber tube, such as protection tube, washing machine hose, automobile oil pipe, protection sleeve of fitness equipment, etc.
Songhu TPV pipe extrusion production line is specially designed for the characteristics of TPV materials. From the perspective of actual use by customers, we improved the overall structure of the TPV pipe extrusion production line and realized efficient and stable production of TPV pipes.
2. TPV Introduction
Thermoplastic Vulcanizate is a thermoplastic dynamically vulcanized elastomer material, referred to as TPV. It has the characteristics of rubber and plastic, and can be processed thermoplastically. It has good resilience and can replace rubber.
The main features of TPV:
1. Good deformation resistance, environmental resistance and aging resistance.
2. Wide application temperature range (-60-150℃), wide application range of softness and hardness (25A-54D).
3. Excellent processing performance: It can be processed by blow molding, extrusion and other processing methods, which is efficient and simple.
4. Environmental protection, recyclable.
At present, TPV materials are widely used in automobile, building materials, rail transit, electronic appliances, medical and other fields.
Songhu TPV pipe extrusion production line is specially designed for the characteristics of TPV materials. From the perspective of actual use by customers, we improved the overall structure of the TPV pipe extrusion production line and realized efficient and stable production of TPV pipes.
2. TPV Introduction
Thermoplastic Vulcanizate is a thermoplastic dynamically vulcanized elastomer material, referred to as TPV. It has the characteristics of rubber and plastic, and can be processed thermoplastically. It has good resilience and can replace rubber.
The main features of TPV:
1. Good deformation resistance, environmental resistance and aging resistance.
2. Wide application temperature range (-60-150℃), wide application range of softness and hardness (25A-54D).
3. Excellent processing performance: It can be processed by blow molding, extrusion and other processing methods, which is efficient and simple.
4. Environmental protection, recyclable.
At present, TPV materials are widely used in automobile, building materials, rail transit, electronic appliances, medical and other fields.
3.Component of TPV Tube Extrusion Line
| Componente da Linha de Extrusão de Tubos TPV | |||
| Não. | Nome do equipamento | Quantidade | Comentário |
| 1 | Extrusora de parafuso único SJ45-28 | 1 JOGO | equipado com funil de secagem de 50kg |
| 2 | Molde de Extrusão de Alta Precisão | 1 JOGO | Molde S316 |
| 3 | Tanque de água de resfriamento a vácuo | 1 JOGO | processo de moldagem a vácuo, seção de vácuo de 800mm |
| 4 | Trator de correia | 1 JOGO | Correia de 600 mm |
| 5 | Winder automático de estação dupla | 1 JOGO | contador de medidores, controle de tensão |
4.Main Technical Parameters
| Principais parâmetros técnicos | |||
| Voltagem | 380V/50HZ | Matéria-prima | TPV |
| Diâmetro do parafuso | 45 milímetros | L/D | 28:1 |
| Capacidade de Extrusão | 15-20 kg/h | Material do molde | E316 |
5.Machine Details
5.1 SJ45-28 Single Screw Extruder
The extrusion production line adopts the SJ45-28 extruder independently developed by Songhu, which has the characteristics of high precision and high production capacity.
The screw and barrel are made of high-strength alloy steel 38CrMoAlA, and its surfaces are treated with nitriding and polishing. The thickness of the nitriding layer reaches 0.4-0.7 mm, and the surface hardness reaches HV850-940.
The screw is specially designed for TPV material to ensure the plasticizing effect of the raw material, and ensure the uniform wall thickness and high gloss of the product.
Screw diameter: 45mm
Screw aspect ratio: 28:1
Control power: 11KW (Siemens Beide motor)
Control form: frequency conversion control (Delta frequency converter)
The screw and barrel are made of high-strength alloy steel 38CrMoAlA, and its surfaces are treated with nitriding and polishing. The thickness of the nitriding layer reaches 0.4-0.7 mm, and the surface hardness reaches HV850-940.
The screw is specially designed for TPV material to ensure the plasticizing effect of the raw material, and ensure the uniform wall thickness and high gloss of the product.
Screw diameter: 45mm
Screw aspect ratio: 28:1
Control power: 11KW (Siemens Beide motor)
Control form: frequency conversion control (Delta frequency converter)
5.2 High Precision Extrusion Mould
The mold material is made of high-quality S316 mold steel, which has excellent corrosion resistance and high temperature strength, and the mold diameter can be customized according to customer needs.
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5.3 Vacuum Cooling Water Tank
The cooling water tank is formed by bending SUS304 stainless steel, and the closed structure of fully tempered glass ensures hygienic and dust-free production conditions;
Vacuum-assisted forming technology ensures the accuracy and roundness of the pipe;
Equipped with a stainless steel water storage tank, the cooling water in the production process can be recycled without splashing the ground;
The water tank can adjust the direction in three dimensions, up and down, left and right, front and back.
Water tank length: 6000mm
Vacuum tank length: 800mm
Material: stainless steel SUS304
Vacuum pump power: 1.5kw
Vacuum-assisted forming technology ensures the accuracy and roundness of the pipe;
Equipped with a stainless steel water storage tank, the cooling water in the production process can be recycled without splashing the ground;
The water tank can adjust the direction in three dimensions, up and down, left and right, front and back.
Water tank length: 6000mm
Vacuum tank length: 800mm
Material: stainless steel SUS304
Vacuum pump power: 1.5kw
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5.4 Belt Tractor
The tractor adopts wear-resistant multi-wedge belt, with small vibration, ensuring stable traction speed, and the belt does not slip and has no noise during the traction process;
The belt can be adjusted up and down manually, equipped with two adjustment hand wheels.
Equipped with linear guide rail, belt lifting, opening and closing adjustment system.
Motor power: 0.37kw*2 (Siemens Beide)
Belt contact length: 600mm;
belt effective clamping width: 60mm;
belt effective clamping height: 60mm;
Maximum traction speed: 60 m/min
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5.5 Double Station Automatic Winder
The double-station winder independently developed by Songhu has the function of automatic meter counting. Equipped with a tension control device, it can realize automatic winding. Besides, It can set the winding speed, parameters, data compensation and other functions.
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| Principais parâmetros técnicos | |||
| Voltagem | 380V/50HZ | Matéria-prima | TPV |
| Diâmetro do parafuso | 45 milímetros | L/D | 28:1 |
| Capacidade de Extrusão | 15-20 kg/h | Material do molde | E316 |
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